Nashrieh Shimi va Mohandesi Shimi Iran

Nashrieh Shimi va Mohandesi Shimi Iran

Thermodynamic and Thermoeconomic Optimization of an Organic Rankine Cycle for Heat Recovery from a Cement Plant

Document Type : Research Article

Authors
Ehsan Karami 1
Mohammad Reza Jafari Nasr 2
Soheil Porkhial 3
1 Department of Natural Rresources and Environment, Science and Research Branch, Islamic Azad University, Tehran, I.R. IRAN
2 Faculty of Engineering, Science and Research Branch, Islamic Azad University, Tehran, I.R. IRAN
3 Sana Organization, Tehran, I.R. IRAN
Abstract
In this study, optimization of a waste heat recovery system (WHRS) that works by an organic Rankine cycle (ORC) from a cement plant is investigated. Energy and economic models of the system are presented. The energy model and thermo-economic model are developed according to the first law of thermodynamics and specific exergy costing method respectively. To design ORC, there are two major issue that are considered here. One issue with recperator and another without that. The first law of thermodynamic as an objective function to maximize the efficiency and economic objective function to minimize the total cost of electricity produced are used. Optimization methodology is based on genetic algorithm and performed by EES software. Also in order to determine the effect of the fluids on the cycle, three fluid included R245fa, R123 and n-pentene are examined and their results is discussed. The results showed that in the case of thermodynamics optimization without recuperator, R123 with 17.76% has the highest efficiency compared with the other fluids and with recuperator versus R123 with 20% is the best fluid. Moreover in thermoeconomic optimization R123 has the lowest total production cost compared with the other fluids with 0.199€/hr and 0.315€/hr in cycle without recuperator and with recuperator respectively. Here, it can be concluded that for the thermal recovery of medium-temperature sources, in thermodynamic optimization and thermoe-conomic optimization, R123 can be identified as a good choice for ORC cycles.
Keywords
Thermodynamc optimization
Thermoeconomic optimization
Organic Rankine Cycle
Cement Plant

Subjects

[1] Engin T., Ari V., Energy Auditing and Recovery for Dry Type Cement Rotary Kiln Systems, Energy Conversion and Management, 46: 551–562 (2005).
[2] Campana F., Bianchi M., Branchini L., De Pascale A., Peretto A., Baresi M., Fermi A., Rossetti N., Vescovo R., ORC Waste Heat Recovery in European Energy Intensive Industries: Energy and GHG Savings, Energy Conversion and Management, 76: 244-252 (2013).
[3] Chen Y., Lundqvist P., Johansoon A., Platell P., A Comparative Study of the Carbon Dioxide Transcritical Power Cycle Compared with an Organic Rankine Cycle with R123 as Working Fluid in Waste Heat Recovery, Applied Thermal Energy, 26(17-18): 2142-2147(2006).
[4] Karellas S., Leontaritis A.D., Panousis G., Bellos E., Kakaras E., Energetic and Exergetic Analysis of Waste Heat Recovery Systems in the Cement Industry, Energy, 58: 147-156 (2013).
[5] Wang J., Dai Y., Gao L., Energy Analyses and Parametric Optimizations for Different Cogeneration Power Plants in Cement Industry, Applied Energy, 86(6): 941-948 (2009).
[6] Oyewunmi O.A., Ferré-Serres S., Lecompte S., Den Broek M., De Papepe M., Markides C.N., An Assessment of Subcritical and Trans-critical Organic Rankine Cycles for Waste-Heat Recovery, Energy Procedia., 105: 1870-1876 (2017).
[7] Sidramappa A., “Experimental Studies on Plate Fin Heat Exchangers”, A Thesis Submitted for Award of the Degree of Doctor of Philosophy, Mechanical Engineering Department National Institute of Technology Rourkela, India (2012).
[8] Manolakos D., Papadakis G., Kyritsis S., K.Bouzianas., Experimental Evaluation of an Autonomous Low-Temperature Solar Rankine Cycle System for Reverse Osmosis Desalination, Desalination, 203: 366-374 (2007).
[9] Quoilin S., Declay S., F.Tchanche B., Lemort V., Thermo-economic Optimization of Waste Heat Recovery Organic Rankine Cycles, Applied Thermal Engineering, 31: 2885-2893 (2011).