Nashrieh Shimi va Mohandesi Shimi Iran

Nashrieh Shimi va Mohandesi Shimi Iran

Investigating the Effect of Cobalt to Aluminum Ratio on the Structure and Activity of Spinel CoAl2O4 Supported by Sulfate Group in the Esterification Process

Document Type : Research Article

Authors
1 Department of Chemical Engineering, Faculty of Engineering, Ferdowsi University of Mashhad, Mashhad, I.R. IRAN
2 Faculty of Material and Chemical Engineering, Esfarayen University of Technology, Esfarayen, Iran
3 1Department of Chemical Engineering, Faculty of Engineering, Ferdowsi University of Mashhad, Mashhad, I.R. IRAN
Abstract
In this research, the effect of cobalt to aluminum ratio on the physico-chemical properties of spinel CoAl2O4 was investigated. Spinal cobalt aluminate was synthesized by solution combustion method and supported by sulfate groups to investigate its activity in the esterification process. The catalysts were synthesized with molar ratios of cobalt to aluminum of 1, 1.25, 1.5 and 1.75 and were characterized by XRD, FTIR, BET, FESEM and EDS analyses. The results showed that the ratio of cobalt to aluminum at 1.5 caused a suitable crystal structure, high surface area (43.6 m2/g). In addition, this sample showed a porous structure and the surface of the catalyst provided the possibility of better interactions between reactants. As a result, the conversion rate of 95.2% in the esterification reaction at 105 °C, the molar ratio of 9 alcohol to fatty acid, 3 wt.% of catalyst to fatty acid and the duration of 4 h were obtained. Finally, the reusability of the catalyst was evaluated, and the results showed that only leaching of the active phase of sulfate group was the reason of the reduction of the catalyst activity, and the spinel structure of CoAl2O4 has high stability.
Keywords

Subjects


[1] Wacławek S., Padil V.V.T., Černík M., Major Advances and Challenges in Heterogeneous Catalysis for Environmental Applications: A Review. Ecological Chem. Eng. S, 25(1): 9-34 (2018)
[2] Ghavami K., Rahmani F., Akhlaghian F., Production of Green Fuel Biodiesel from Sunflower Oil Using K2O Nanoparticles Sonochemically Immobilized over Bentonite. Fuel and Combustion, 13(2): 89-101 (2020)
[3] Al-Qaysi K.M., Rahmanivahid B., Badri A., Nayebzadeh H., Green Fuel Production using MO/MgAl0.4Fe1.6O4 (MO = MgO, CaO, SrO, and BaO) as Magnetic Ceramic Nanocatalysts. J. Ind. Eng. Chem., 131: 367-375 (2024)
[4] Rahmanivahid B., Ajamein H., Zakizadeh T., Nayebzadeh H., Fabrication of Super Basic
BaxMg(1-x)Fe2O4 Magnetic Spinel Nanocatalyst Toward Biodiesel Production
. Mat. Res. Bull., 165: 112321 (2023)
[5] Nayebzadeh H., Ajamein H., Zakizadeh T., Rahmanivahid B., Preparation of Mixed Spinel Catalyst Support (CaxMg1-xAl2O4) Reinforced by Calcium Oxide Toward in the Biodiesel Production from Vegetable Oil. Int. J. Green Energy, 21(4): 745-756 (2023)
[6] Liang B., Ma J., Su X., Yang C., Duan H., Zhou H., Deng S., Li L., Huang Y., Investigation on Deactivation of Cu/ZnO/Al2O3 Catalyst for CO2 Hydrogenation to Methanol. Ind. Eng. Chem. Res., 58(21): 9030-9037 (2019)
[7] Numpilai T., Chanlek N., Poo-Arporn Y., Cheng C.K., Siri-Nguan N., Sornchamni T., Chareonpanich M., Kongkachuichay P., Yigit N., Rupprechter G., Limtrakul J., Witoon T., Tuning Interactions of Surface−adsorbed Species over Fe−Co/K−Al2O3 Catalyst by Different K Contents: Selective CO2 Hydrogenation to Light Olefins. Chem. Cat. Chem, 12(12): 3306-3320 (2020)
[8] Veluturla S., Archna Narula, D. Subba Rao, S Indraja., Rajeswari. M. Kulkarni,  Experimental and Kinetic Studies of Esterification of Glycerol Using Combustion Synthesized SO42-/CeO2-Al2O3.  Korean Chem. Eng. Res., 56(4): 8 (2018)
[9] Godarzi A., Vaziri P., Akhlaghian F., Rahmani F., Khaledian M., Innovative Magnetic Catalyst Facilitates Biodiesel Production Via Transesterification of Sunflower and Waste Cooking Oils. Energy Sourc. A., 45(4): 12277-12294 (2023)
[12] Zhao J., He Y., Wang J., Zhang J., Qiu L., Chen Y., Zhong C., Han X., Deng Y., Hu W., Regulating Metal Active Sites of Atomically-Thin Nickel-Doped Spinel Cobalt Oxide Toward Enhanced Oxygen Electrocatalysis. Chem. Eng. J., 435: 134261-134271 (2022)
[13] Eduardo Caldeira L., Stockey Erhardt C., Ravanello Mariosi F., Venturini J., Young Sun Zampiva R., Rubem Klegues Montedo O., Arcaro S., Pérez Bergmann C., Roca Bragança S., Correlation of Synthesis Parameters to the Structural and Magnetic Properties of Spinel Cobalt Ferrites (CoFe2O4) – an Experimental and Statistical Study. J. Magnet. Magnet. Mater., 550: 169128 (2022)
[15] García-Gómez N., Valecillos J., Remiro A., Valle B., Bilbao J., Gayubo A.G., Effect of Reaction Conditions on the Deactivation by Coke of a NiAl2O4 Spinel Derived Catalyst in the Steam Reforming of Bio-Oil. Appl. Catal. B, 297: 120445 (2021)
[16] Nayebzadeh H., Heydari A., Ahmadpour A., Saghatoleslami N., Azmoon A. H., Optimization of Fuel Ratio in Solution Combustion Method for Fabrication of Nickel Aluminate Spinel used in the Esterification Reaction. J. Nanoanalys., 6(3): 205-216 (2019)
[17] Ren Z., Botu V., Wang S., Meng Y., Song W., Guo Y., Ramprasad R., Suib S.L., Gao P. X., Monolithically Integrated Spinel MxCo3−xO4 (M=Co, Ni, Zn) Nanoarray Catalysts: Scalable Synthesis and Cation Manipulation for Tunable Low-Temperature CH4 and CO Oxidation. Angewandte Chemie Int. Edition, 53(28): 7223-7227 (2014)
[18] Chennampilly Ummer Aniz T.D.R.N., A Study on Catalysis by Ferrospinels for Preventing Atmospheric Pollution from Carbon Monoxide. Open J. Phys. Chem., 1(3): 124-130 (2011)
[19] Kang M.J., Park H., Jegal J., Hwang S.Y., Kang Y.S., Cha H.G., Electrocatalysis of 5-Hydroxymethylfurfural at Cobalt Based Spinel Catalysts with Filamentous Nanoarchitecture in alkaline Media. Appl. Catal. B, 242: 85-91 (2019)
[20] Xiong J., Mo S., Song L., Fu M., Chen P., Wu J., Chen L., Ye D., Outstanding Stability and Highly Efficient Methane Oxidation Performance of Palladium-Embedded Ultrathin Mesoporous Co2MnO4 Spinel Catalyst. Appl. Catal. A, 598: 117571 (2020)
[21] Patil K.N., Prasad D., Bhanushali J.T., Kim H., Atar A.B., Nagaraja B.M., Jadhav A.H., Sustainable Hydrogen Generation by Catalytic Hydrolysis of NaBH4 Using Tailored Nanostructured Urchin-like CuCo2O4 Spinel Catalyst. Catal. Lett., 150(2): 586-604 (2020)
[22] Ibrahim M.A., El-Araby R., Abdelkader E., Saied M.E., Abdelsalam A.M., Ismail E.H., Waste Cooking oil Processing over Cobalt Aluminate Nanoparticles for Liquid Biofuel Hydrocarbons Production. Scientific Reports, 13(1): 3876-3890 (2023)
[23] Wong Y.J., Koh M.K., Khairudin N.F., Ichikawa S., Morikawa Y., Mohamed A.R., Development of Co Supported on Co−Al Spinel Catalysts from Exsolution of Amorphous Co−Al Oxides for Carbon Dioxide Reforming of Methane Chem. Cat. Chem, 11(22): 5593-5605 (2019)
[24] Gao L., Deng J., Li T., Qi K., Zhang J., Yi Q., A Facial Strategy to Efficiently Improve Catalytic Performance of CoFe2O4 to Peroxymonosulfate. Journal of Environmental Sciences, 116: 1-13 (2022)
[25] Zhang Y., Lu T., Ye Y., Dai W., Zhu Y.a., Pan Y., Stabilizing Oxygen Vacancy in Entropy-Engineered CoFe2O4-Type Catalysts for Co-prosperity of Efficiency and Stability in an Oxygen Evolution Reaction ACS Appl. Mat. Interfac, 12(29): 32548-32555 (2020)
[28] Li W., Li J., Guo J., Synthesis and Characterization of Nanocrystalline CoAl2O4 Spinel Powder by Low Temperature Combustion. J. Europ. Ceram. Soc., 23(13): 2289-2295 (2003)
[29] Nayebzadeh H., Saghatoleslami N., Haghighi M., Tabasizadeh M., Influence of Fuel Type on Microwave-Enhanced Fabrication of KOH/Ca12Al14O33 Nanocatalyst for Biodiesel Production Via Microwave Heating. J. Taiwan Inst. Chem. Eng, 75: 148-155 (2017)
[30] Merino M.C.G., Estrella A.L., Rodriguez M.E., Acuña L., Lassa M.S., Lascalea G.E., Vázquez P., Combustion Syntheses of CoAl2O4 Powders Using Different Fuels. Procedia Mater. Sci. 8: 519-525 (2015)
[31] Pourgolmohammad B., Masoudpanah S.M., Aboutalebi M.R., Synthesis of CoFe2O4 Powders with High Surface Area by Solution Combustion Method: Effect of Fuel Content and Cobalt Precursor. Ceramics Int., 43(4): 3797-3803 (2017)
[32] Salunkhe A.B., Khot V.M., Phadatare M.R., Pawar S.H., Combustion Synthesis of Cobalt Ferrite nanoparticles—Influence of fuel to oxidizer ratio. J. Alloys Comp., 514: 91-96 (2012)
[33] Bhagwat V.R., Humbe A.V., More S.D., Jadhav K.M., Sol-Gel Auto Combustion Synthesis and Characterizations of Cobalt Ferrite Nanoparticles: Different Fuels Approach. Mater. Sci. Eng. B, 248: 114388 (2019)
[34] Sarvestani N.S., Tabasizadeh M., Abbaspour Fard M.H., Nayebzadeh H., Van T.C., Jafari M., Bodisco T.A., Ristovski Z., Brown R.J., Effects of Enhanced Fuel with Mg-Doped Fe3O4 Nanoparticles on Combustion of a Compression Ignition Engine: Influence of Mg Cation Concentration. Renew. Sustain. Energy Rev., 141: 110817 (2021)
[35] Azmoon A.H., Ahmadpour A., Nayebzadeh H., Saghatoleslami N., Heydari A., Fabrication of Nanosized SO42−/Co–Al Mixed Oxide Via Solution Combustion Method used in Esterification Reaction: Effect of Urea-Nitrate Ratio on the Properties and Performance. J. Nanostruc. Chem.9: 247-258 (2019)
[37] Park Y.-M., Lee D.-W., Kim D.-K., Lee J.-S., Lee K.-Y., The Heterogeneous Catalyst System for the Continuous Conversion of Free Fatty Acids in used Vegetable Oils for the Production of Biodiesel. Catal. Today, 131(1-4): 238-243 (2008)
[38] یحیوی س.ر.، حقیقی م.، شفیعی س.، عبدالهی فر م.، رحمانی ف.، سنتز نانوکاتالیست Ni-Co/Al2O3-MgO به روش تلقیح برای تولید هیدروژن با استفاده از فرایند ریفورمینگ خشک متان. نشریه شیمی و مهندسی شیمی ایران، 37(2): 21-32 (1397)
[40] Rahmani Vahid B., Saghatoleslami N., Nayebzadeh H., Toghiani J., Effect of Alumina Loading on the Properties and Activity of SO42−/ZrO2 for Biodiesel Production: Process Optimization Via Response Surface Methodology. J. Taiwan Inst. Chem. Eng., 83: 115-123 (2018)
[41] Sharifi M., Haghighi M., Rahmani F., Rahemi N., Reforming of Biogas over Co- and Cu-Promoted Ni/Al2O3-ZrO2 Nanocatalysts Synthesized via Sequential Impregnation Method. J. Renew. Energy Environ., 1(1): 53-63 (2014)
[42] پرنیان م.، مرتضوی ی.، طاهری نجف آبادی ع.، خدادادی ع.، استفاده از روش ترسیب شیمیایی فاز بخار برای لایه نشانی روتنیوم از پیش ماده CO(3Ru)12 بر روی کاتالیست Co/Al2O3 و بررسی عملکرد کاتالیست در واکنش فیشر تروپش. نشریه شیمی و مهندسی شیمی ایران، 32(4): 17-32 (1392)
[43] Zakir R., Iqbal S.S., Rehman A.U., Nosheen S., Ahmad T.S., Ehsan N., Inam F., Spectral, Electrical, and Dielectric Characterization of Ce-Doped Co-Mg-Cd Spinel Nano-Ferrites Synthesized by the Sol-Gel Auto Combustion Method. Ceram. Int., 47(20): 28575-28583 (2021)
[45] Ghaffarzadeh Anari F., Aghabozorg H.R., Fouladi S., Motiee, Fereshteh, Comparative Catalytic Behavior of Prepared Cobalt or Iron Salt of Manganese Substituted Polyoxometalate Supported on Silica in Oxidation of Benzyl Alcohol. Iran. J. Chem. Chem. Eng., 41(12): 4165-4173 (2022)
[48] Ragupathi C., Vijaya J.J., Kennedy L.J., Bououdina M., Combustion Synthesis, Structure, Magnetic and Optical Properties of Cobalt Aluminate Spinel Nanocrystals. Ceram. Int. 40(8): 13067-13074 (2014)
[49] Heydari A., Ahmadpour A., Nayebzadeh H., Saghatoleslami N., Azmoon A. H., Fabrication of Sulfated Spinel Nickel Aluminate for Biofuel Production: Influence of Ni/Al Ratio on its Activity. Appl. Nanosci., 10: 1981-1995 (2020)
[51] Anekwe I.M.S., Oboirien B., Isa Y.M., Catalytic Conversion of Bioethanol Over Cobalt and Nickel-Doped HZSM-5 Zeolite Catalysts. Biofuel. Bioprod. Biorefin., 18(3): 686-700 (2023)
[52] Donohue M.D., Aranovich G.L., Adsorption Hysteresis in Porous Solids. J. Colloid  Interface  Sci.,  205: 121–130 (1998)
[53] Yaftian M.R., Najafi F., Farajmand B., Nakhostin Panahi P., Sharafi H.R., A Solvent Extraction Design for the Selective Separation of Cadmium, Nickel, and Cobalt from Spent Rechargeable Ni-Cd Batteries. Iran. J. Chem. Chem. Eng., 41(9): 3020-3031 (2022)
[55] Rahmani Vahid B., Haghighi M., Alaei S., Toghiani J., Reusability Enhancement of Combustion Synthesized MgO/MgAl2O4 Nanocatalyst in Biodiesel Production by Glow Discharge Plasma Treatment. Energy Conv. Manag., 143: 23-32 (2017)
[56] Pinheiro A.L., Pinheiro A.N., Valentini A., Filho J.M., Sousa F.F., Sousa J.R., Rocha M.C., Bargiela P., Oliveira A.C., Analysis of Coke Deposition and Study of the Structural Features of MAl2O4 Catalysts for the Dry Reforming of Methane. Catal. Commun., 11(1): 11-14 (2009)
 [57] Li A., Kong S., Guo C., Ooka H., Adachi K., Hashizume D., Jiang Q., Han H., Xiao J., Nakamura R., Enhancing the Stability of Cobalt Spinel Oxide Towards Sustainable Oxygen Evolution in Acid. Nature Catal., 5(2): 109-118 (2022)